Spirits Bottling Filling Machine

Wine Filling Machine:

Spirits bottling filling machine has the function of closeing filling valves when there is broken bottle, and washing away broken bottle. The vent pipe has automatic foam-removing device The crafty cap-unscrambling and capping design with overloading protection and the function is sufficient. It is controlled by PLC.

Category: Wine Filling Machine

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Spirits Bottling Filling Machine Introduction:

Spirits bottling filling machine adopts continuous automatic control for liquid level in the filling bowl, double-leader type centering cover, twice vacuumizing, low-temperature equal-pressure filling, automatic concentrated lubrication and the capping heads have been installed with overloading protection device.
Spirits filling machine has the function of closeing filling valves when there is broken bottle, and washing away broken bottle. The vent pipe has automatic foam-removing device The crafty cap-unscrambling and capping design with overloading protection and the function is sufficient. It is controlled by PLC.

Spirits Filling Machine Details Display:

Washing Section

Designed to prepare empty glass bottles for filling by ensuring internal and external cleanliness.

Bottle grippers or starwheels: Securely hold and invert bottles during rinsing.
Air/nitrogen rinse nozzles: Deliver filtered, high-pressure bursts to remove particles.
HEPA-filtered air system: Ensures contaminant-free drying air.
Reject mechanism: Automatically removes cracked, chipped or improperly cleaned bottles.
Conveyor infeed system: Aligns and spaces bottles for consistent processing.

Filling Section

Responsible for precise and hygienic dispensing of liquor into cleaned bottles.

Volumetric filling nozzles: Gravity-fed or pressure-controlled for accurate dosing (typically ±0.5–1 ml tolerance).
Level sensors or flow meters: Monitor fill volume in real time.
Anti-drip valves: Prevent spillage and product loss after filling.
Bottle lifting plates or grippers: Raise bottles to nozzle height with gentle contact.
PLC-controlled filling carousel: Coordinates timing and sequence based on bottle presence.

Capping Section

Applies and secures closures to filled bottles to ensure seal integrity and tamper resistance.

Cap feeder bowl or hopper: Automatically orients and delivers caps (screw, cork, or stopper types).
Capping heads: Servo- or torque-controlled to apply consistent sealing force.
Spindle or chuck assemblies: Rotate or compress caps into place without damaging the bottle.
Induction seal applicator (optional): Adds inner foil seals for enhanced security.
Cap presence sensor: Detects missing or misaligned caps and triggers rejection.

Spirits Bottling Filling Machine Parameter:

Model	RCGF12-12-1	RCGF12-12-4	RCGF18-18-6	RCGF24-24-8	RCGF32-32-10	RCGF40-40-12
Capacity (for 500ml)	500BPH	1000BPH	1500BPH	3000BPH	6000BPH	10000BPH
Suitable bottle	Glass bottle / pet bottle
Bottle volume	200ml-1L
Compressor air	0.3-0.7mpa
Air consumption	0.37 m3/min
Rinsing pressure	<0.4 mpa
Application	Liquor, whiskey, vodka, rum, gin, brandy and other distilled spirits
Total power (kw)	4.4kw	5.2kw	6.2kw	7.5kw	8.2kw	9.2kw
Overall dimensions	2.5*1.9m	2.8*1.9m	3.2*2.2m	3.4*2.5m	4.8*2.3m	5.2*2.3m
Height	2.3m	2.5m	2.5m	2.5m	2.5m	2.8m
Weight(kg)	3000kg	4500kg	6000kg	8500kg	10000kg	12000kg

Spirits Bottling Filling Line Video:

Spirits Bottling Filling System FAQ:

Q: What types of spirits can this bottling line handle?

A: The line is designed for all distilled spirits, including whiskey, vodka, gin, rum, tequila, brandy, and liqueurs—typically with alcohol content ranging from 20% to 96% ABV. The system can be customized for high-proof or viscous products.

Q: What bottle sizes and shapes are compatible?

A: Standard capacity ranges from 200 ml to 1500 ml, but custom configurations support smaller (50 ml miniatures) or larger formats. The line accommodates round, square, and uniquely shaped glass bottles, provided they have stable bases and consistent neck finishes for capping.

Q: Is the bottling line fully automatic?

A: Yes. The standard configuration is fully automated, featuring integrated PLC/HMI control, auto-feed systems, and synchronized stations for rinsing, filling, capping, labeling, and packaging. Semi-automatic options are available for small craft distilleries.

Q: How accurate is the filling process?

A: Filling accuracy typically achieves ±0.5% to ±1 ml, depending on bottle size and liquid properties. Advanced models use temperature-compensated volumetric fillers or mass-flow meters for high-precision dosing—critical for regulatory compliance and cost control.

Q: Does the cleaning section use water or air?

A: Most spirit bottling lines use dry cleaning—filtered compressed air or sterile nitrogen—to avoid moisture contamination in high-alcohol products. Water-based rinsing is available but requires thorough drying (via air knives or blow-off stations) to prevent dilution or microbial growth.

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ABOUT LUYE MACHINERY

Suzhou LUYE Packaging Technology Co.,Ltd. is a professional manufacturer engaged in beverage packaging machinery and various water treatment equipment. The company has 30 years of production experience, and absorbs advanced technology at home and abroad, constantly improve their products, enjoying a high reputation among users. At present, there are: 0.5-50T/H complete water treatment equipment, 2000-36000 bottles/hour mineral water, pure water, gas drinks complete filling, heat shrinkable film packaging molding production line; 50-2000 barrels/hour five gallon barrel production line; 2000-36000 bottles/hour vinegar, soy sauce, wine filling production line; juice, fruit tea, vegetable protein drinks complete production line.

Luye filling machines have been sold to Nigeria, Turkey, Mexico, Colombia, Peru, Argentina, Chile, Indonesia, Malaysia, Vietnam, Bangladesh, Saudi Arabia, South Africa, Egypt, Ghana, Tanzania, Ethiopia and other countries.

The Luye company adheres to the corporate spirit of "integrity, sincerity, pragmatism, and innovation"; it considers "high technology, high quality, and high standards" as its lifeline; it embraces technological innovation as its eternal corporate philosophy; and it strives to meet customer needs through comprehensive after-sales service. Simultaneously, it has proposed and implemented a development strategy of "multiple product lines, high technology, large-scale production, and complete sets of equipment."