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  • Carton Opening Packing Sealing System
  • Automatic Carton Packer
  • Automatic Carton Sealer
  • Carton Opening Packing Sealing System
  • Automatic Carton Packer
  • Automatic Carton Sealer

Carton Opening Packing Sealing System

Cartoning System

An automated carton opening, packing and sealing system efficiently erects flat blanks, loads products, and seals boxes in a single continuous line to maximize throughput and consistency.

Carton Opening Packing Sealing System Overview:

The carton opening packing sealing system is an integrated industrial solution designed to automate the process of forming boxes, loading products into them and sealing them for shipment or retail.
The primary goal of this system is to take flat carton blanks, erect them into boxes, fill them with specific products (bottles, pouches, trays, loose items) and seal them ready for palletizing. Modern systems often integrate AI vision systems, collaborative robots and IoT connectivity for real-time monitoring.

Carton Opening Packing Sealing System Details Display:

Carton Opening (Case Erecting) Machine

Magazine Loading: Flat carton blanks are loaded into a magazine or hopper.
Suction & Formation: Vacuum cups pick up a single blank, open it and fold the bottom flaps.
Bottom Sealing: The bottom flaps are sealed using hot melt adhesive, tape or interlocking folds (crash-lock bottoms).
Conveyance: The erected open box is transferred to the packing station via a conveyor chain or belt.

Automatic Carton Packer

Packing Machine (Product Loading)

This is the most variable stage, depending on the product type:
Top Load: Products are dropped vertically into the box (common for bottles, cans or grouped items). This often uses robotic pick-and-place arms or gravity chutes.
Side Load: Products are pushed horizontally into the box (common for fragile items or trays).
Robotic Integration: Advanced systems use 4-axis or 6-axis robots equipped with vision systems to identify product orientation and gently place irregular items into the carton.
Buffering: Infeed conveyors often include accumulation tables to synchronize product flow with box arrival.

Automatic Carton Sealer

Carton Sealing Machine

Once filled, the carton moves to the sealing station:
Flap Folding: Mechanical arms or plows fold the minor and major top flaps.
Sealing Methods:
Hot Melt Glue: The most common method for high-speed lines; offers strong, instant bonds.
Tape Sealing: Uses pressure-sensitive tape (BOPP or PVC); preferred for lower speeds or where heat is a concern.
Stitching/Stapling: Used for heavy-duty industrial boxes.
Compression: Belts on the top and bottom compress the box briefly to ensure the adhesive sets correctly.

Automated Case Packing System Parameter:

Production speed 12-15ctns/min
Carton storage quantity 100pcs (1000mm)
Carton size L250-450×W150-400×H100-400mm
Power supply 110/220V, 50/60Hz, 1 Phase
Power 2.44kw
Applicable tape 48/60/75mm (Choose one type)
Air compressing 6kg/cm3
Automatic carton forming machine L2000×W1900×H1450mm
carton packing machine L1900*W1000*H3500 (mm)
carton sealer L1170×W900×H1350

Carton Packing Machine Video:

Cartoning System FAQ:

Q1: Cartoner vs. Case Packer?

A: Cartoners handle small retail boxes (high speed). Case Packers handle large shipping cases (bulk loading).

Q2: What products can it handle?

A: Bottles, pouches, blister packs, tubes, and loose items (with robots).

Q3: Is changeover difficult?

A: No. Modern servo systems allow size changes in 5–15 mins via touchscreen, often tool-free.

Q4: Sealing methods?

A: Hot Melt Glue (strong, fast), Tape (clean), or Tuck-in (no consumables).

Q5: Can it connect to other machines?

A: Yes, via standard protocols (Ethernet/IP, Profinet) for seamless line synchronization.
ABOUT LUYE MACHINERY
Suzhou LUYE Packaging Technology Co.,Ltd. is a professional manufacturer engaged in beverage packaging machinery and various water treatment equipment. The company has 30 years of production experience, and absorbs advanced technology at home and abroad, constantly improve their products, enjoying a high reputation among users. At present, there are: 0.5-50T/H complete water treatment equipment, 2000-36000 bottles/hour mineral water, pure water, gas drinks complete filling, heat shrinkable film packaging molding production line; 50-2000 barrels/hour five gallon barrel production line; 2000-36000 bottles/hour vinegar, soy sauce, wine filling production line; juice, fruit tea, vegetable protein drinks complete production line.
Luye filling machines have been sold to Nigeria, Turkey, Mexico, Colombia, Peru, Argentina, Chile, Indonesia, Malaysia, Vietnam, Bangladesh, Saudi Arabia, South Africa, Egypt, Ghana, Tanzania, Ethiopia and other countries.
The Luye company adheres to the corporate spirit of "integrity, sincerity, pragmatism, and innovation"; it considers "high technology, high quality, and high standards" as its lifeline; it embraces technological innovation as its eternal corporate philosophy; and it strives to meet customer needs through comprehensive after-sales service. Simultaneously, it has proposed and implemented a development strategy of "multiple product lines, high technology, large-scale production, and complete sets of equipment."
Luye Machinery
Luye Machinery
Luye Machinery
Luye Machinery
Luye Machinery
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Factory address
Factory address

NO.1 Tianpeng Road Sanxin Town Zhangjiagang City Jiangsu Provice China

+86-13773238806

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+86-13773238806

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